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Roll to Roll

UniScan-S Inline Surface Inspection Machine

The equipment inspects thickness of coating layers between transparent materials used in Roll-to-Roll processes.
High performance camera achieves rapid and precise detection of defects, e.g. impurities, pinholes, and scratches on surface.

Inspection algorithm Real-time inspection of foreign substances, scratches, air bubbles, pinholes, stains, etc. that may occur on the surface of various roll-type materials such as functional films, optical films, and laminating films




Key Features -UniEye's system incorporating high-resolution cameras, optimized lighting, image processing algorithms, and deep learning classifiers is designed to be R2R process-specific
-Even fast-moving films detect defects and automatically categorize them
-Various optical system configurations to meet film production process inspection requirements
-Application of visible light, UV, IR, etc. / High-speed Line Scan camera and multi-PC adoption

       




                                

Key Features - Intuitive and easy-to-use user UI
- Provides automatic teaching for quick teaching settings
- Teaching and inspection condition setting according to model, inspection and data storage & report, classification and alarm by defect type, statistical function by defect type, etc
- Report: Defect maps, defect information, classification and statistics, trend charts, graphs by distance, etc



Connecting with a variety of systems -Marking devices such as labelers, pen markers, lasers, etc., and PLC interworking
-Remote control and monitoring via external PC and I/O viewer
-AI-based defect classifier applicable (Defect Classification & Cluster)
-Application of transfer mechanism to suppress film vibration in the process
-Management of production history through linkage of higher systems such as MES



Product Specifications

Category

Specification

Note

Camera

2K/4K/6K/8K/16K Line Scan

Applications

Max 16 EA Camera

Resolution

40/20/10 ㎛ / pixel

Light

Top & Bottom LED Bar Light

PLC

Ethernet or DIO

Items

Uncoating/Pinhole/Contaminant/Etc

Speed

Up to 200m/min

Standard base

Depends on Resolution

Option

External Encoder / Labeler


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